About Recycled Paperboard

You will find a wealth of information regarding recycled paperboard and more at the organizations below. Our industry nurtures an environment where the rate of paper recovery continually increases. According to the American Forest & Paper Association (AF&PA), in 2011, 66.8 percent of all paper consumed in the U.S. was recovered for recycling, nearly doubling our rate of paper recovery since 1990. Of that, according to the U.S. Environmental Protection Agency (EPA), in 2010 85% of all corrugated cardboard in the US was recovered for recycling.

Benefits of Paper Recycling

The environmental benefits of paper recycling are many. Paper recycling:

  • Reduces greenhouse gas emissions that can contribute to climate change by avoiding methane emissions and reducing energy required for a number of paper products.
  • Extends the fiber supply and contributes to carbon sequestration.
  • Saves considerable landfill space.
  • Reduces energy and water consumption.
  • Decreases the need for disposal (i.e., landfill or incineration which decreases the amount of CO2 produced).

Recycling one ton of paper would:

  • Save enough energy to power the average American home for six months.
  • Save 7,000 gallons of water.
  • Save 3.3 cubic yards of landfill space.
  • Reduce greenhouse gas emissions by one metric ton of carbon equivalent (MTCE).

How is paper recycled by recycled paperboard mills?

Recycled paper processing mills use paper as their feedstock. The recovered paper is combined with water in a large vessel called a pulper that acts like a blender to separate fibers in the paper sheets from each other. The resultant slurry then passes through screens and other separation processes to remove contaminants such as clays, dirt, plastic and metals. The amount of contaminants that are acceptable in the pulp depends upon the type of paper being produced. Mechanical separation equipment includes coarse and fine screens, centrifugal cleaners, and dispersion or kneading units that break apart ink particles.

Recovered fiber can be used to produce new paper products made entirely of recovered fiber (i.e. 100 percent recycled content) or from a blend of recovered and virgin fiber. Fiber cannot, however, be recycled endlessly. It is generally accepted that a fiber can be used five to seven times before it becomes too short (as a result of repulping and other handling) to be useable in new paper products. Recovered paper with long cellulose fibers (such as office paper) has the greatest flexibility for recycling as it can be used to produce new paper products that use either long or short fibers. Recovered paper with short cellulose fibers (such as newspaper) can only be recycled into other products that use short cellulose fibers. For this reason, recovered paper with long fibers is generally of higher value than recovered paper with short fiber.

Click here to see the companies that use the paper you recycle.


LATEST NEWS

Industry Benchmarking Survey
Mill registration for the 2025 Profile Study is complete, with 50 paper machines participating. First quarter samples from registered mills are due to RPTA Staff by April 4, 2025. All past Survey reports can be accessed at this member-only page.

2025 Winter Webinar
On January 22nd we held a webinar on Recovered Fiber Grades & Quality, presented by Shawn State, President of Pratt Recycling at Pratt Industries, and Pat McEnroe, Product Group Director at Kadant Black Clawson. The recording and Power Point slides from the webinar are available at this RPTA members only site, along with materials from other past RPTA educational events.

UPCOMING EVENTS

2025 Production-Technical Seminar
TAPPICon 2025 will be held May 4 – 7, 2025, at the Minneapolis Convention Center.

This year, RPTA’s Production-Technical Seminar will be integrated into TAPPICon.

RPTA members at mills that make 100% (or very high percentage) recycled containerboard, paperboard, or pulp (and their corporate support staff) will register through RPTA for a special, low registration fee of $800.

Included in the $800 fee are TAPPICon and four RPTA exclusive events for our members:

  1. End Chemistry Mini-Course – May 5, 7:30 to 9:30 am
  2. Member Lunch – May 5, 11:30 am to 1:00 pm
  3. Member Roundtable Breakfast- May 6, 7:45 to 8:45 am
  4. Member Networking Room – May 5 and 6, all day

RPTA Operating Board Officers will be chairing three TAPPICon sessions, with RPTA-recruited speakers, on topics of interest to our members:

  1. Safety Walk/Safety Talk
  2. Achieving the Right Amount of Strength
  3. Waste Reduction and Alternative Fuels

Register here for TAPPICon 2025 & RPTA Special Events by April 14, 2025. Nonmembers, and members not associated with recycled mills, should register through TAPPICon.

Keep abreast of TAPPICon Program details and travel information at TAPPICon 2025.