About Recycled Paperboard

You will find a wealth of information regarding recycled paperboard and more at the organizations below. Our industry nurtures an environment where the rate of paper recovery continually increases. According to the American Forest & Paper Association (AF&PA), in 2011, 66.8 percent of all paper consumed in the U.S. was recovered for recycling, nearly doubling our rate of paper recovery since 1990. Of that, according to the U.S. Environmental Protection Agency (EPA), in 2010 85% of all corrugated cardboard in the US was recovered for recycling.
Benefits of Paper Recycling
The environmental benefits of paper recycling are many. Paper recycling:
- Reduces greenhouse gas emissions that can contribute to climate change by avoiding methane emissions and reducing energy required for a number of paper products.
- Extends the fiber supply and contributes to carbon sequestration.
- Saves considerable landfill space.
- Reduces energy and water consumption.
- Decreases the need for disposal (i.e., landfill or incineration which decreases the amount of CO2 produced).
Recycling one ton of paper would:
- Save enough energy to power the average American home for six months.
- Save 7,000 gallons of water.
- Save 3.3 cubic yards of landfill space.
- Reduce greenhouse gas emissions by one metric ton of carbon equivalent (MTCE).
How is paper recycled by recycled paperboard mills?
Recycled paper processing mills use paper as their feedstock. The recovered paper is combined with water in a large vessel called a pulper that acts like a blender to separate fibers in the paper sheets from each other. The resultant slurry then passes through screens and other separation processes to remove contaminants such as clays, dirt, plastic and metals. The amount of contaminants that are acceptable in the pulp depends upon the type of paper being produced. Mechanical separation equipment includes coarse and fine screens, centrifugal cleaners, and dispersion or kneading units that break apart ink particles.
Recovered fiber can be used to produce new paper products made entirely of recovered fiber (i.e. 100 percent recycled content) or from a blend of recovered and virgin fiber. Fiber cannot, however, be recycled endlessly. It is generally accepted that a fiber can be used five to seven times before it becomes too short (as a result of repulping and other handling) to be useable in new paper products. Recovered paper with long cellulose fibers (such as office paper) has the greatest flexibility for recycling as it can be used to produce new paper products that use either long or short fibers. Recovered paper with short cellulose fibers (such as newspaper) can only be recycled into other products that use short cellulose fibers. For this reason, recovered paper with long fibers is generally of higher value than recovered paper with short fiber.
Click here to see the companies that use the paper you recycle.

LATEST NEWS
2023 Industry Profile Study
The 2023 Industry Profile Study has been published and distributed to members. The study included 209 grade samples off 65 paper machines at 47 RPTA-member mills. Members can access this report, and prior year reports, at this member-only page. Each member company also received custom, confidential Excel workbooks by email with the samples from their paper machines identified.
Narrow Roll Safety Guideline
Narrow rolls, also known as ribbon rolls, represent a heightened risk of injury due to their unstable configuration. A task team of RPTA members developed a guideline that provides options that mills may consider to protect employees who handle narrow rolls, or will be in the vicinity of narrow rolls. The Guideline is available at this web page.
Summer 2023 Webinar
On July 20th we held a webinar on Treatment Technologies for Wastewater Reuse, presented by Everett Gill and Kristen Jenkins of Brown and Caldwell Engineering. The webinar covered technologies that can reduce the concentration of one or more chemicals in process water or mill effluent. Presentation slides and recordings from the webinar are available to RPTA members only at this web page.
UPCOMING EVENTS
2023 RPTA Fall Roundtable
NEW PAPER MILL TECHNOLOGY
The annual member-only event will be held October 18 and 19 in Kalamazoo, Michigan. This year’s Roundtable will include:
- Seminar by Voith and Valmet
- Group Dinner
- Tour of Graphic Packaging Mill Tour
Use this link to register.
And this link for detailed information on the Roundtable, including travel information.